Abstract.  This article will discuss  the impact on testing of  life-cycle  costs and present an approach for minimizing
the overall life-cycle costs  of a  product by  selecting  the most economic test  strategy at each  stage.  The  selection
of test  strategy  is based  on  a  detailed  economic analysis  of the  different  test  techniques  available.
Keywords:  ECOtest  system,  life-cycle costs,  test methods,  test planning.9350
I.  Introduction
The  economics  of  testing  electronic  components,
boards,  and systems has long been ignored as a serious
topic for discussion,  other than  to  say,  Can  we  afford
to  test? Fortunately, the predominant view today is that
quality  is what matters.  From  this we must  conclude
that test is/should be considered essential.  There may
still be a wide variety of views as how best to achieve
this,  or what  level of test is considered sufficient, but
at  least  the  DFT  practitioners  can  raise  their  heads
above  the  parapet.
The following statements should put the issues into
context:
i.  70 % of  life-cycle  costs are determined at the design
stage  [1].
ii.  >60%  of a product's cost can be attributed to test-
ing  costs  [2].
iii.  -50%  profits  of  systems  manufacturers  comes
from maintenance  contracts  [3].
Quotes like these, assuming  that the test issue is taken
seriously, emphasize that there is a  lot of money to be
attributed to test related issues that the designer(s) will
have  a  direct  impact  upon.
Of course,  there are other factors that have a major
impact upon a product's commercial viability,  e.g., time
to market.  If  the product is too late to the market place,
it doesn't matter what its testability or quality actually
is--no  money will  be made  from  it.
It has certainly been the case that designers have not
placed  as  great  an  emphasis  on  testability  issues  as
perhaps  they should have. The reasons  for this can be
many:  the manager  said,  "No!";  there was  no  room
for it;  performance  impact was  too high;  or  they just
don't know about test...  Conversely, even for the test
literate designer the profusion of DFT methods that can
be  found in  the  literature is quite large. Which one(s)
to select? Add  to this  the fact that the parameters  that
are  useful  in  helping  to  decide  the  optimum  DFT
methods,  e.g.,  circuit  size, design  time,  performance
impact, test pattern generation effort, test length, ATE
requirements etc.,  all vary with  circuit style.  Indeed,
it must be said that not using a structured DFT method
at all could be the most cost effective way of achieving
a  given  level of fault  coverage  in  some  circuits.
Unfortunately,  the choice of  parameters is more than
these already mentioned. When comparing two similar
DFT methods, the problem is compounded somewhat.
Each method will require an overhead  in terms of extra
gates,  but  to  differing amounts;  they will,  hopefully,
increase  fault  coverage  over  what  might  have  been
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