年产900吨聚合物水泥防水涂料的配方及车间工艺设计(3)
The production combined with the actual choice of production process and product production, also carried out about material balance. Originally, the annual output of the silicone-acrylate emulsion year designing is 900tons, according to the direction, According to the calculation, divided into 2 sections at the same time. A daily class, therefore plan to each class of yield was 4500 kg / class. This design uses an assembly line of the JS with working 200 days a year, 10 hours a day.
According to the design of the workshop craft on one year producing 900 ton JS, the workshop adopts rectangular and double layer. The size of the workshop is 18m×6m×10m. During the design of the workshop, the environment protections and workers’ crafts are also considered adequately. Firstly, the rectangular workshop is advantaged to design the whole workshop, and also advantaged to the light and the ventilation. Secondly, the double-layers workshop has a higher using rate. And the space is easy to have left originally expanding.
During the design, some questions on personnel’s crafts and environment protects are also considered fully. I specially designed equirements of chemical dangerous goods storager, storage environment, fire protection requirements and environment. Through the non-craft designment, requesting the personnel follow the regulation to operation, and usually attending the related training to learn about the relevant information.
According to the assignment, I accomplished the design. By the design, I have abundance about the production of the JS. I reviewed lots of knowledge, and then studied kinds of new to finish the design independently. It improved my capability on this field.
Professor Wu Zhen, guiding by the director originally, had submitted a lot of valuable and positive suggestions, had helped me to raise the design mass. Discussing with schoolmates together also brings many helps to the disign. Here, I express my sincere thanks to them.
As polyurethane-modified epoxy resin workshop design of knowledge is broad, and my knowledge and experience are limited, cordially requesting teachers make a comment to the mistakes and the inadequacies of the design.
目 录
1 绪论 1
1.1 本设计的任务 1
1.2产品性质和用途 1
1.2.1起源及发展 1
1.2.2聚合物水泥防水涂料 3
1.2.3 I型聚合物水泥防水涂料 3
1.2.4 II型聚合物水泥防水涂料（自闭型） 6
1.2.5 JS-I型与JS-II型的区别 7
1.2.6 JS防水涂料自愈合性能研究 7
1.2.7前景 8
1.3质量标准 9
1.4综述 10
2聚合物水泥防水涂料配方设计 11
2.1粉料的选用 11
2.1.1水泥的选用 11
2.1.2石英粉 14
2.1.3碳酸钙 15
2.1.4减水剂 16
2.2液料的选用 17
2.2.1乳液 17
2.2.2乳液选择 22
2.2.3消泡剂 22
2.2.4增塑剂 24
2.2.5湿润剂 25
2.2.6防腐剂 26
2.3配方设计机理 26
2.4决定JS防水涂料性能的因素 27
2.5 JS(I)防水涂料配方 27
2.6 JS(I)防水涂料配方说明 27
2.7 JS(II)防水涂料配方 28
2.8 JS(II)防水涂料配方说明 29
3 JS涂料的生产工艺 30
3.1填料的分散与研磨 30
3.2 JS防水涂料的配制工艺 30
3.3液料的生产 32
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